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A scalable case design for IoT projects. Choose dimensions for your boards and sensors, generate a design and print it.

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Edge Case: Housing your sensors at the edge

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Objective

Often when developing IoT use cases, sensors and supporting boards are readily available, but housing the electronics at the edge is a challenge.

Would it be possible to develop an easily scalable, (semi) professional case design that bridges the gap between early prototyping and high volume deployments?

Current version

Early prototype

Features

  • A base case-design with lasercut front and back and a 3D printed house
  • A parametric implementation for automatic sizing to your specific PCB, battery holder, sensor, etc.
  • Swappable back design: Table model, screw mounts, and DIN rail

Scaling the case

Choose values for A, B, C and D so that your boards and/or battery holders fit, either vertically or horiontally, in the two slots.

Measurements

Roadmap for 1.0

  • Connectors, (touch)buttons?
  • Status leds and ambient feedback?
  • External sensor bay?
  • How to parameterize the SVG's (better)?
  • Online version of the design generator

Version log

v0.2

  • Smoother/parallel circles
  • Better side thinknesses
  • Use screws for fixing front and back

v0.3 and v0.4

  • Smoother lines
  • Support horizontal and vertical placement
  • Parameterize towards PCB size + optional 2x 18650 battery holder

v0.5

  • Testing support for melt insert nuts (Ruthex M3 Schroefdraadbus M3 x 5.7)
  • Small irregularity in the design at top left corner of the case.
  • Fixing the boards with a clip

Supported boards

Board A B C D
Firebeetle 2 (60x25.4mm, 62mm including protruding USB connector) + 18650 Battery Holder (80x21mm) 62 mm 16 mm 21 mm 30 mm
Arduino Nano (45x18mm) + 18650 Battery Holder (80x21mm) 60 mm 8 mm 21 mm 30 mm

Modding

Front and house are easy to mod. Front can be cut from plexiglas, but printing introduces extra modding options.

Modding

Contributors

Idea and design by Jeroen van Grondelle

With contributions and feedback from:

  • Daan Boezeman
  • ...

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A scalable case design for IoT projects. Choose dimensions for your boards and sensors, generate a design and print it.

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